We make the process easy. From local businesses to global corporations, we're committed to every client. Heavy-Gauge Custom Plastic
Thermoforming Can Be Simple
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The Industries We Serve

Comprehensive certifications, including AS9100D and ISO 9001:2015, mean that we work successfully with the most demanding industries.

medical device manufacturers


Aerospace manufacturing companies


Autonomous Vehicles Manufacturers

Autonomous Vehicles

Defense manufacturers


robotics device manufacturers


Our Clients

GE Healthcare








Heavy-Gauge Thermoforming

Plastics Design & Manufacturing specializes in heavy gauge thermoforming, a process that converts a flat sheet into a functional form.

Vacuum Forming

Plastics Design & Manufacturing provides plastic vacuum forming design services with extensive forming, trimming, assembly and finishing capabilities.

Pressure Forming

Award-winning pressure forming allows for precise reproduction of tool definition, including textures, undercuts and reveals required in high definition, close tolerance parts.

Large Part  Thermoforming

Large panels, housings, enclosures, and similar parts are especially well suited to the thermoforming process.Tooling costs for these parts is considerably less than injection molding, which may have prohibitive tooling costs.

Profile Extrusion

We possess a wide range of versatility in production and material-processing experience. This allows us to deliver the high-quality products you expect. No exceptions and no compromises.

CNC Machining

Our 3-Axis and 5-Axis CNC milling centers are utilized for tooling development, close-tolerance secondary machining of custom-formed products and custom-machined components.


Our custom finishing services include EMI/RFI shielding, custom painting and texturing, pad printing, and multi-color silk screening. The integration of these services provides turnkey production capability, resulting in better quality, delivery and pricing control.


Integration of our custom assembly services includes: mechanical assembly, subassembly, labeling, and special packaging, all incorporated into your manufacturing program. These value-added processes accommodate “ship-to-stock” requirements while reducing costs.

Custom Fabrication

Plastics Design & Manufacturing’s custom fabrication capabilities provide high quality workmanship in secondary processing to ensure finished details meet customers’ expectations


Tooling is manufactured in house by highly qualified tool makers with an extensive line of 3-Axis and 5-Axis CNC milling centers.

Engineering & Design

At Plastics Design & Manufacturing, you’ll have access to on-site engineering. This capability helps make your job a success through sound advice from concept to finished product.

Quality Control

Our dedication to quality in all phases of production is evident in our compliance to AS9100D and ISO 9001:2015 vendor certification requirements. It equates to confidence and peace of mind.

Equipment List

Vacuum forming is the process where a plastic sheet is placed over a tool and vacuum is applied to bring the sheet tight to the tool.